arXiv Machine Learning

Autonomous Model Lifecycle Management for Digital Twin-Based Manufacturing Control

The paper introduces a closed‑loop cyber‑physical system for autonomous model lifecycle management in automotive manufacturing, deployed since 2023. It manages paired physics and reinforcement‑learning models, selecting the best candidate through competitive retraining cycles and a Conductor orchestrator that handles plant‑wide inventories and fallback controls. The system incorporates an operator‑trust gate that rejects 23% of policies that deviate from established practice, achieving 28‑45% process stability improvements with no safety incidents.

arXiv Machine Learning
Sep 22

Augmenting PID Control with Deep Reinforcement Learning: A Hybrid Approach to the Industrial Benchmark

The paper proposes a hybrid PID–Deep Reinforcement Learning (DRL) controller for industrial processes, addressing the limitations of traditional PID controllers in complex, non‑linear, multi‑input environments. Using the Industrial Benchmark (IB) to test DRL, the authors develop a multi‑objective reward function and employ a TD3 agent to discover optimal settings for the IB’s ‘Gain’ and ‘Shift’ parameters. These parameters are then fed into a tuned PID controller, yielding a system that combines the optimal performance and efficiency of DRL with the reliability of classical control.

By Zhengyang (Cissy), Gu, Joseph E. Hernandez, John Burtenshaw, Sean Scott, Thomas Cook, Chris Couch
arXiv AI
Aug 17

Reinforcement Learning-Based Production Scheduling in an Industry-Based Coating Scenario Using the Digital Model Playground

arXiv:2608. 14122v1 Announce Type: new Abstract: Production scheduling in complex manufacturing environments is challenging when sequence-dependent setup times, stochastic disturbances, and due-date constraints must be addressed simultaneously.

By Arne Kr\"oger, Ralf Buscherm\"ohle, Wilhelm Hasselbring, Henrik Wilbers
arXiv Machine Learning
Sep 11

Distributed Optimization of Modular Production Systems using Model-based Reinforcement Learning with Inverse Models

The paper introduces a data‑driven self‑learning control method for highly flexible, modular manufacturing systems. It uses a model‑based reinforcement learning framework that incorporates approximate inverse process models, separating actuation dynamics from state‑space dynamics so that training occurs only in task space. A lightweight feedforward architecture for these inverse models is integrated into standard RL policy networks and tested on a laboratory modular production testbed, showing improved performance and faster training, especially for off‑policy algorithms.

By Andreas Schwung, Steve Yuwono, Sofiene Lassoued, Dorothea Schwung
arXiv AI
Aug 25

Mission-Aligned Learning-Informed Control of Autonomous Systems: Formulation and Foundations

arXiv:2507.04356v3 Announce Type: replace-cross Abstract: Research, innovation and practical capital investment have been increasing rapidly toward the realization of autonomous physical agents. This...

By Vyacheslav Kungurtsev, Alessandro Di Frenna, Gustav Sir, Monicah Cherop Naibei, Haozhe Tian, Homayoun Hamedmoghadam, Akhil Anand, Sebastien Gros
arXiv AI
Jul 21

A Continual Validation, Updating, and Decision-Making Framework for Self-Adaptive Digital Twins via Robust Model Predictive Control: A Case Study in Additive Manufacturing

arXiv:2607. 18164v1 Announce Type: cross Abstract: Digital Twins rely on surrogate models to mirror physical systems in real time, yet these models can degrade as operating conditions evolve, a phenomenon known as concept drift.

By Yi-Ping Chen, Ying-Kuan Tsai, Vispi Karkaria, Seul Lee, Daniel Apley, Wei Chen