This paper presents a computational framework that optimizes process parameters to maximize bond quality between polymer filaments in fused filament fabrication (FFF). It couples transient heat‑transfer analysis with a sintering neck growth model, quantifies uncertainty from both aleatory and epistemic sources, and incorporates model discrepancy via a Gaussian process surrogate. Sensitivity analysis using Sobol indices and physical experiments for calibration validate that the optimized parameters yield high bond quality.
By Berkcan Kapusuzoglu, Matthew Sato, Sankaran Mahadevan, Paul Witherell
The article explores physics-informed and hybrid machine learning approaches for predicting bond quality and porosity in fused filament fabrication (FFF) parts. It examines three strategies—embedding physics constraints in the loss function, adding physics model outputs as inputs, and pre‑training with physics data—to enforce consistency with physical laws. Eight combinations of these strategies are tested, showing that integrating multiple approaches yields accurate predictions even with limited experimental data.
By Berkcan Kapusuzoglu, Sankaran Mahadevan
arXiv:2606. 04850v1 Announce Type: cross Abstract: Designing a neural network processor is an end-to-end co-design problem: network architecture and training budget determine the inference workload; hardware mapping decisions determine chip area, latency, and energy; and these characteristics govern fabrication yield and manufacturing cost.
By Yuyang Du, Yujun Huang, Gioele Zardini
arXiv:2606. 16032v1 Announce Type: cross Abstract: Interest in applying data-driven approaches in manufacturing has grown significantly, particularly for mapping complex, high-dimensional relationships.
By Hadi Bakhshan, Sima Farshbaf, Fernando Rastellini, Josep Maria Carbonell
This study presents a multi-fidelity framework for the systematic optimization of genetic algorithm (GA) hyperparameters. The framework integrates three fidelity levels: high-fidelity Fast Fourier Transform (FFT) homogenization for validation, a medium-fidelity 3D convolutional neural network surrogate for rapid property evaluation, and a low-fidelity Gaussian process (GP) surrogate within a Bayesian optimization (BO) framework to guide the hyperparameter search.
arXiv:2607. 07289v1 Announce Type: cross Abstract: This study presents a multi-fidelity framework for the systematic optimization of genetic algorithm (GA) hyperparameters.
By Sergei Zorkaltsev, Maciej Haranczyk, Christina Schenk
Optimizing industrial process flowsheets is often computationally prohibitive due to the high cost of rigorous simulations and the curse of dimensionality inherent in complex design spaces. To address...
arXiv:2609.17440v1 Announce Type: new
Abstract: Optimizing industrial process flowsheets is often computationally prohibitive due to the high cost of rigorous simulations and the curse of dimensional...
By Niki Triantafyllou, Andrea Bernardi, Maria M. Papathanasiou
arXiv:2604. 14562v2 Announce Type: replace Abstract: Accurate temperature field prediction in metal additive manufacturing (AM) is essential for understanding the process-structure-performance relationship.
By Hyeonsu Lee, Jihoon Jeong
This work presents an extension to Pareto Front Guided Sampling (PFGS), a Human-in-the-Loop (HitL) Bayesian Optimization (BO) framework in which Gaussian process (GP) surrogate-derived quantities are reformulated as objectives of a multi-objective optimization problem, and the resulting Pareto front is exposed to a domain expert for interactive candidate selection rather than returning a single automated recommendation. The framework is extended in two directions: constrained optimization is addressed by incorporating the posterior probability of satisfying output specification limits as an explicit Pareto objective, computed analytically from the GP posterior distribution; robust optimization is addressed by a Monte Carlo sampling strategy that estimates expected lower-confidence performance over a user-defined variability of input perturbations, capturing performance degradation under likely implementation deviations.
arXiv:2608.29521v1 Announce Type: cross
Abstract: In resin transfer moulding, complete saturation of the fibre preform is necessary before the resin front reaches the outlet vent(s), to prevent dry-s...
By Nicholas Wright, Oliver Maclaren, Piaras Kelly, Suresh Advani, Ruanui Nicholson
Pharmaceutical process characterization is central to Quality by Design because it defines how variations in process parameters affect the ability to meet product quality specifications, thereby suppo...